Mô tả
Basic Infomation
| ModelNO. | taperbush-LY | Application | Conveyer Equipment,Agricultural Machinery,Customized |
|---|---|---|---|
| SurfaceTreatment | Customized | Material | Customized |
| BushTypes | Split | ModelNumber | Many |
| TransportPackage | WoodenCase | Origin | Zhejiang,China |
| HSCode | 8483900090 | ProductionCapacity | 100000Piece/Month |
| PackageSize | 80.00cm*100.00cm*100.00cm | PackageGrossWeight | 50.000kg |
Product Overview
Plate Taper Lock Flanged QD Bushings are a go-to connection component in mechanical power transmission, designed to securely fasten shafts to belt pulleys, sprockets, couplings, and similar parts while efficiently transferring torque. They achieve a rock-solid lock through tapered surfaces and bolt tightening, staying slip-free even under high torque and high-speed conditions.
You’ll find these QD Bushings everywhere in conveyor systems, agricultural machinery, and industrial drive setups. They greatly cut down wear between shafts and hubs, extending the overall service life of the equipment. With excellent compatibility, they can directly replace many common models on the market (such as JA, SH, SDS, SK, SF series), support standard assembly, and accept OEM customization. Whether for new builds or retrofitting older machines, they install quickly and get the job done without hassle.
Structure and Working Principle
Shaft Bushings use a proven taper-lock design, consisting mainly of an outer flange, a tapered sleeve, and several cap screws. During installation, tightening the screws gradually forces the sleeve to contract evenly, creating a high-precision interference fit with both the shaft and the hub—locking everything in place instantly.
In operation, the flange handles axial positioning to prevent any shifting, while the taper-lock ensures excellent concentricity, minimizing vibration and power loss. The whole process is remarkably user-friendly: installation and removal are straightforward with just a standard wrench, making these bushings ideal for equipment that requires frequent maintenance or part swaps.
Key Features and Benefits
Flanged Bushings stand out for their rugged construction and precision machining, delivering strong clamping force and stable alignment even during prolonged full-load running. The taper-lock mechanism doubles installation and removal efficiency, slashing downtime for maintenance.
Made from high-quality alloy steel or carbon steel, they can be galvanized, coated for corrosion resistance, or heat-treated as needed to handle damp, dusty, or high-temperature environments with ease. Available in a full range of sizes to fit shaft diameters from light-duty conveyors to heavy farm equipment (examples include 1/2″, 3/4″, 1″, 1-1/2″, 2″, 2-1/2″), one set covers nearly every need without worry.
Applications of Plate Taper Lock Flanged Qd Bushings
Plate Taper Lock Flanged QD Bushings deliver dependable performance across a wide range of mechanical power transmission setups, spanning both industrial and agricultural environments. In conveyor systems, they lock the pulley tight to the shaft for smooth, consistent operation and steady power transfer. On farm equipment like sprayers, seeders, or harvesters, the robust clamping holds firm through hours of vibration and heavy loads without loosening.
In industrial settings, these Shaft Bushings handle everything from fans and water pumps to air compressors and mixers. They stop axial creep dead in its tracks, keeping machines running full-tilt for the long haul. The flanged design adds extra torsional strength, so whether it’s dusty, humid, or scorching hot, downtime stays low and maintenance stays minimal.
Installation and Maintenance
Installing QD Bushings is straightforward: line up the bushing with the hub or pulley, tighten the cap screws evenly, and the taper does the rest—perfect alignment every time. Removal is just as painless—back off the screws with a regular wrench and the grip releases instantly, leaving the shaft and hub unscathed.
Day-to-day care is minimal. A quick check now and then to make sure the bolts are snug and the contact surfaces are clean keeps everything running reliably. Swapping one out? Loosen the screws, pull the old bushing, slide in the new one—done in minutes. Perfect for production lines where every second of downtime counts.
Customization and Support
Flanged Bushings can be tailored to fit the job—shaft diameter, bore size, keyway, material, or surface finish, you name it. Pick zinc plating for rust protection, black oxide for wear resistance, or upgrade to high-strength alloy steel for harsh conditions like coastal moisture, chemical exposure, or high heat.
We build to your drawings or samples, holding tight tolerances and full interchangeability. Whether you need a single prototype or truckloads for a production run, quality and lead times stay rock-solid. Every bushing goes through rigorous checks—material inspection, torque testing, hardness sampling—from raw stock to final packout, so it performs flawlessly the moment it hits the machine.
FAQ
Which common models can these QD bushings replace?
Plate Taper Lock Flanged QD Bushings are compatible with a wide range of standard models, including the JA, SH, SDS, SK, and SF series, and can directly replace existing parts. They support standard assembly as well as full OEM customization.
How should the QD bushings be installed and removed?
During installation, align the bushing with the hub or pulley and tighten the cap screws evenly to achieve a precise taper lock. For removal, simply loosen the screws — the tapered sleeve will automatically release without the need for special tools.
What equipment and conditions are these bushings suitable for?
They are widely used in conveyor systems, agricultural machinery, fans, water pumps, and air compressors, performing reliably under high torque, heavy vibration, and dusty or humid environments.
Can the material and surface finish be customized?
Yes. Full customization is available for shaft diameter, keyway, material (such as alloy steel or carbon steel), and surface treatment (galvanizing, anti-rust coating, black oxide, etc.), ensuring durability and compatibility across various working environments.
Customer Reviews
⭐⭐⭐⭐⭐ Daniel Hughes, Maintenance Supervisor, Atlas Conveying Solutions, UK
We’ve been using the Plate Taper Lock Flanged QD Bushings on our conveyor drives for nearly half a year. Installation is quick, alignment stays perfect, and we haven’t had a single slip or vibration issue. They save us hours of maintenance every month—solid performance all around.
⭐⭐⭐⭐⭐ Sophie Martin, Production Engineer, AgroTech Industries, France
These bushings are built like tanks! We replaced the old Browning SK series with these, and they fit perfectly. Even with heavy loads and dusty conditions in our grain processing lines, they hold tight and run smooth.
⭐⭐⭐⭐⭐ Luca Romano, Equipment Specialist, Verona Packaging, Italy
Simple to install, easy to remove—just what you want during a maintenance shutdown. The taper lock design grips firmly without damaging the shaft. After months of continuous operation, no wear issues at all.
⭐⭐⭐⭐⭐ Ethan Lee, Operations Manager, Summit Pumps & Drives, Australia
We use these bushings across several pump systems paired with Nord gearboxes. They handle torque like a champ and keep everything running quietly. Honestly, they’re the kind of part you install and forget about—because they just work.
