Product Description
Material available
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, AL6082-T6 etc. |
| Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | mild steel, Carbon steel,12L14, 12L15,4140, 4340, Q235, Q345B, 20#, 45# etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H58,H68, H80, H90 etc. |
| Copper | C11000,C12000,C12000 C36000 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, Teflon, PP,PEI, Peek etc. |
Surface finish
| Aluminum parts | Stainless Steel parts | Steel parts | Brass parts |
| Clear Anodized | Polishing | Zinc plating | Nickel plating |
| Color Anodized | Passivating | Nickel plating | chrome plating |
| Sandblast Anodized | Sandblasting | Chrome plating | Electrophoresis black |
| Polishing | Laser engraving | Oxide black | Oxide black |
| Brushing | Electrophoresis black | Carburized | Powder coated |
| Chroming | Oxide black | Heat treatment | |
| Chemical Film | Powder Coated |
Customized:
-
Unlimited order quantity
-
According to the demand of customers, according to drawings or samples production.
If customers purchase a wide range of products, we can help customers to achieve one-stop procurement, for customers to save procurement costs.
Our advantages are: resource integration, reasonable price, high quality, fast delivery.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Brass/Steel/Aluminum |
|---|---|
| Connection: | Press Connection |
| Transport Package: | Carton+Pallet |
| Specification: | customized |
| Trademark: | LW |
| Origin: | China |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the environmental benefits of using plastic bushings, and how do they contribute to sustainability?
Plastic bushings offer several environmental benefits and contribute to sustainability in various ways. Here are some of the key advantages:
- Reduced Energy Consumption: Plastic bushings generally have lower friction coefficients compared to metal bushings, which results in reduced energy consumption. The lower friction allows for smoother operation and requires less power to overcome resistance, leading to energy savings. This can be particularly significant in applications with high-speed or continuous motion, where energy efficiency is crucial.
- Elimination of Lubrication: Many plastic bushings are self-lubricating or require minimal lubrication. Unlike metal bushings, which often require regular lubrication to maintain optimal performance, plastic bushings can operate effectively without the need for lubricants. This eliminates the need for oil or grease, reducing the consumption of lubrication products and minimizing the associated environmental impacts, such as oil spills or the disposal of used lubricants.
- Corrosion Resistance: Plastic bushings are generally resistant to corrosion, which can be a significant advantage in various environments. Unlike metal bushings, which may corrode and require frequent replacement, plastic bushings can withstand exposure to moisture, chemicals, and other corrosive substances. This extended service life reduces the frequency of bushing replacements, leading to less material waste and lower environmental impact.
- Weight Reduction: Plastic bushings are typically lighter than their metal counterparts, contributing to weight reduction in machinery and equipment. The use of lighter components can result in lower energy consumption during operation, especially in applications that involve frequent acceleration or deceleration. Additionally, reduced weight can lead to more efficient transportation and decreased fuel consumption during shipping.
- Recyclability: Many plastic bushing materials are recyclable, allowing for the recovery and reuse of the materials at the end of their service life. Plastic bushings made from recyclable materials can be collected, processed, and transformed into new products, reducing the demand for virgin materials and minimizing waste generation. Proper disposal and recycling practices contribute to a circular economy and the conservation of natural resources.
- Noise Reduction: Plastic bushings often exhibit superior damping properties compared to metal bushings, resulting in reduced noise and vibration levels. This can be advantageous in applications where noise reduction is important, such as in residential or office environments. By minimizing noise pollution, plastic bushings contribute to improved working conditions, increased comfort, and enhanced overall environmental quality.
By utilizing plastic bushings and benefiting from their environmental advantages, industries can contribute to sustainability efforts by reducing energy consumption, minimizing lubrication requirements, extending equipment lifespan, promoting recyclability, and improving overall operational efficiency. However, it is important to note that the sustainability of plastic bushings also depends on responsible manufacturing practices, proper disposal or recycling methods, and the selection of eco-friendly materials.
Can I find information on the compatibility of plastic bushings with different shaft materials?
Yes, you can find information on the compatibility of plastic bushings with different shaft materials. It is important to consider the compatibility between the bushing material and the shaft material to ensure proper functioning, minimize wear, and prevent damage. Here are some sources where you can find information on the compatibility of plastic bushings with different shaft materials:
- Manufacturer Documentation: Manufacturers of plastic bushings often provide information about the compatibility of their bushings with various shaft materials. This information may be available in their technical documentation, catalogs, or product datasheets. Look for details on recommended shaft materials, material pairings to avoid, and any specific considerations or limitations regarding compatibility.
- Engineering Handbooks and Reference Guides: Engineering handbooks and reference guides related to tribology, materials science, or mechanical design can offer valuable insights into the compatibility of plastic bushings with different shaft materials. These resources may provide compatibility charts, tables, or guidelines based on material properties, surface finishes, lubrication requirements, and other relevant factors. Consult reputable handbooks or reference guides that cover the specific materials involved in your application.
- Online Databases and Technical Resources: There are online databases and technical resources dedicated to providing material compatibility information. These resources often include information on the compatibility of various materials, including plastic bushings and shaft materials. Examples include the MatWeb material database or material compatibility databases provided by material science organizations. Search for reliable online resources that have information on the compatibility of plastic bushings with different shaft materials.
- Consulting with Material Experts: If you require more specialized or specific information regarding the compatibility of plastic bushings with particular shaft materials, consider consulting with material experts or engineers who have expertise in the field of tribology or material science. These experts can provide guidance based on their knowledge and experience and help you determine the compatibility considerations for your specific application.
- Application Experience and Case Studies: Sometimes, information on the compatibility of plastic bushings with different shaft materials can be found through application experience and case studies. Industry forums, technical publications, or case study reports may provide insights into successful material pairings and real-world examples of compatibility. Engage with industry professionals, participate in relevant forums or communities, and explore technical literature to learn from others’ experiences and gain valuable information on material compatibility.
When assessing the compatibility between plastic bushings and shaft materials, factors such as material hardness, surface finish, lubrication, operating conditions, and expected loads should be taken into account. It is important to choose a plastic bushing material that is compatible with the specific shaft material to ensure proper functioning, minimize wear, and achieve the desired performance and lifespan of the bushing.
By utilizing the available resources and expertise, you can find information on the compatibility of plastic bushings with different shaft materials, enabling you to make informed decisions and select the appropriate bushing and shaft combination for your application.
What are the key considerations when selecting plastic bushings for corrosive environments?
When selecting plastic bushings for corrosive environments, it’s essential to consider several key factors to ensure the longevity and performance of the bushings. Corrosive environments can pose significant challenges to materials, including degradation, chemical attack, and loss of mechanical properties. Here are the key considerations when selecting plastic bushings for corrosive environments:
- Chemical Compatibility: The first and foremost consideration is the chemical compatibility of the plastic material with the corrosive substances present in the environment. Different plastics have varying degrees of resistance to specific chemicals. It’s crucial to identify the types of corrosive chemicals, acids, bases, solvents, or other substances that the bushings will be exposed to and choose a plastic material that offers excellent resistance to those specific chemicals.
- Material Selection: Certain plastic materials are known for their superior chemical resistance properties. For corrosive environments, consider using plastic materials such as PTFE (Polytetrafluoroethylene), PVDF (Polyvinylidene Fluoride), PPS (Polyphenylene Sulfide), or ETFE (Ethylene Tetrafluoroethylene). These materials offer excellent resistance to a wide range of corrosive chemicals and can withstand harsh environments.
- Temperature Range: In addition to chemical compatibility, consider the temperature range of the corrosive environment. Some plastics may have temperature limitations and can degrade or lose their chemical resistance properties at elevated temperatures. Ensure that the selected plastic material can withstand the temperature range of the corrosive environment without compromising its performance or chemical resistance.
- Load and Wear Requirements: Evaluate the load and wear requirements of the application. Corrosive environments may involve abrasive particles or high loads that can accelerate wear and reduce the lifespan of the bushings. Select plastic materials that offer excellent wear resistance and can withstand the specific load conditions of the application.
- Sealing and Contamination: Corrosive environments often involve the presence of moisture, gases, or contaminants. Consider whether the bushings need to provide sealing properties to prevent ingress of corrosive substances or contamination. Some plastic bushings can be designed with additional sealing features to enhance protection against corrosive elements.
- UV and Weather Resistance: If the corrosive environment involves exposure to sunlight or outdoor weather conditions, consider the UV resistance and weatherability of the plastic material. Some plastics may degrade or experience color fading when exposed to prolonged sunlight or extreme weather conditions. Choose a plastic material that offers good UV resistance and weather resistance properties if applicable.
- Manufacturer Expertise: Work closely with manufacturers or suppliers who have expertise in providing plastic bushings for corrosive environments. They can offer guidance on material selection, design considerations, and provide specific recommendations based on their experience and knowledge of different plastic materials and their performance in corrosive environments.
It’s important to thoroughly assess the corrosive environment and consult with experts to ensure the right plastic material is selected for the bushings. Conduct compatibility tests, review material datasheets, and consider real-world application experiences to make an informed decision. Additionally, proper installation, regular inspection, and maintenance practices should be followed to maximize the performance and lifespan of the plastic bushings in corrosive environments.
By considering these key factors, you can select plastic bushings that are well-suited for corrosive environments, providing reliable and long-lasting performance even in the presence of corrosive substances.
editor by CX 2024-05-09
China Standard OEM Machining Flange Bearing Plastic Carbon/Stainless Steel Brass Reducer Bushing manufacturer
Product Description
Professional CNC Machining Parts Supplier-HangZhou XINGXIHU (WEST LAKE) DIS.NG PRECISION INDUSTRY CO.,LTD.-Focus on & Professional
| Material: | Aluminum (6061-T6, 6063, 7075-T6,5052) etc… |
| Brass/Copper/Bronze etc… | |
| Stainless Steel (201, 302, 303, 304, 316, 420, 430) etc… | |
| Steel (mild steel, Q235, 20#, 45#) etc… | |
| Plastic (ABS, Delrin, PP, PE, PC, Acrylic) etc… | |
| Process: | CNC Machining, turning,milling, lathe machining, boring, grinding, drilling etc… |
| Surface treatment: | Clear/color anodized; Hard anodized; Powder-coating;Sand-blasting; Painting; |
| Nickel plating; Chrome plating; Zinc plating; Silver/gold plating; | |
| Black oxide coating, Polishing etc… | |
| Gerenal Tolerance:(+/-mm) | CNC Machining: 0.005 |
| Turning: 0.005 | |
| Grinding(Flatness/in2): 0.005 | |
| ID/OD Grinding: 0.002 | |
| Wire-Cutting: 0.003 | |
| Certification: | ISO9001:2008 |
| Experience: | 15 years of CNC machining products |
| Packaging : | Standard: carton with plastic bag protecting |
| For large quantity: pallet or as required | |
| Lead time : | In general:15-30days |
| Term of Payment: | T/T, Paypal, Western Union, L/C, etc |
| Minimum Order: | Comply with customer’s demand |
| Delivery way: | Express(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or as required |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Polishing |
| Production Type: | Mass Production |
| Machining Method: | CNC Machining |
| Material: | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I find information on alternatives to plastic bushings for specific industrial applications?
If you are looking for information on alternatives to plastic bushings for specific industrial applications, there are several ways to find relevant information. Here’s a detailed explanation:
1. Research Online:
– Conduct a search on industrial websites, forums, and technical resources that focus on machinery, equipment, and industrial applications. Look for articles, whitepapers, or case studies that discuss alternative bushing materials or technologies.
– Explore manufacturer websites and product catalogs. Many manufacturers provide detailed information about their bushing products, including alternative materials they offer for specific applications.
– Check industry-specific publications or journals that cover topics related to machinery, equipment, or specific industrial sectors. These publications often feature articles or research papers discussing alternative bushing options and their suitability for various applications.
2. Consult with Industry Experts:
– Seek advice from industry professionals, engineers, or consultants who specialize in the specific industrial application you are interested in. They can provide insights based on their expertise and experience with alternative bushing materials.
– Attend industry conferences, trade shows, or seminars where you can network with experts and professionals in your field. Engage in discussions and ask questions about alternative bushing solutions for your specific application.
3. Contact Bushing Manufacturers:
– Reach out to manufacturers or suppliers of bushing products and inquire about alternative materials they offer. Many manufacturers have technical support teams who can provide guidance and recommendations based on your specific requirements.
– Share details about your application, such as operating conditions, load requirements, temperature range, and any specific performance criteria. This information will help manufacturers suggest suitable alternatives to plastic bushings.
4. Consider Other Bearing Types:
– In some cases, alternative bearing types may be suitable replacements for plastic bushings. Explore options like roller bearings, needle bearings, or sleeve bearings, depending on the specific application requirements.
– Each bearing type has its own advantages and limitations, so it’s important to consider factors such as load capacity, speed, lubrication requirements, and environmental conditions when evaluating alternative bearing options.
5. Evaluate Application-Specific Requirements:
– Consider the specific requirements of your industrial application when exploring alternatives to plastic bushings. Factors such as temperature range, chemical compatibility, load capacity, noise reduction, or self-lubrication can influence the suitability of different materials or bearing solutions.
– Take into account the overall performance, durability, and maintenance requirements of the alternative bushing options. Assess how they align with your application’s needs and any potential trade-offs involved.
By conducting online research, consulting with industry experts, contacting manufacturers, considering alternative bearing types, and evaluating application-specific requirements, you can gather valuable information on alternatives to plastic bushings for specific industrial applications. This will help you make informed decisions and select the most suitable bushing solutions for your specific needs.
Are there tutorials on troubleshooting common issues with plastic bushings and their solutions?
Yes, there are tutorials available that provide guidance on troubleshooting common issues with plastic bushings and offer solutions to resolve them. Troubleshooting tutorials can be helpful in identifying and addressing problems that may arise during the use of plastic bushings. Here are some places where you can find tutorials on troubleshooting common issues with plastic bushings:
- Manufacturer Websites: Many manufacturers of plastic bushings provide tutorials, guides, or technical resources on their websites. These resources often include troubleshooting sections that address common issues encountered with their products. Visit the websites of manufacturers that produce the specific type or brand of plastic bushings you are using. Look for documentation, FAQs, or technical articles that cover troubleshooting topics. Manufacturers are typically knowledgeable about their products and can offer valuable insights into resolving common issues.
- Online Forums and Communities: Online forums and communities focused on engineering, mechanical design, or specific industries can be excellent sources of information for troubleshooting plastic bushing issues. Participate in these forums and engage with professionals who have experience in working with plastic bushings. Ask questions, describe the issues you are facing, and seek advice from the community. Often, you will find individuals who have encountered similar problems and can share their solutions and experiences.
- Technical Publications and Journals: Technical publications, journals, and magazines related to mechanical engineering, tribology, or maintenance often contain articles that discuss troubleshooting techniques for various mechanical components, including plastic bushings. These publications may provide case studies, analysis, and practical solutions for common problems. Explore relevant publications and search their archives for articles on plastic bushing troubleshooting. Academic databases and online libraries can be valuable resources for accessing technical publications.
- YouTube and Online Video Platforms: Video tutorials on platforms like YouTube can be a visual and interactive way to learn about troubleshooting plastic bushing issues. Many content creators and industry experts share their knowledge and demonstrate techniques for diagnosing and resolving common problems. Search for keywords related to plastic bushing troubleshooting on these platforms to find relevant videos. Watching demonstrations can often provide a clearer understanding of the troubleshooting process and the steps involved in resolving issues.
- Training Courses and Workshops: Some organizations or training providers offer courses or workshops focused on mechanical maintenance, machinery troubleshooting, or specific industrial applications. These training programs may cover topics related to plastic bushings and provide hands-on experience in identifying and resolving common issues. Check with local trade schools, technical institutes, or professional training organizations to see if they offer courses that include plastic bushing troubleshooting as part of their curriculum.
When using troubleshooting tutorials, it is important to carefully understand the symptoms and causes of the issues you are encountering. Ensure that the suggested solutions align with your specific situation and take into account the operating conditions and application requirements of your plastic bushings.
By accessing tutorials from these various sources and applying the recommended troubleshooting techniques, you can gain valuable insights into identifying and resolving common issues with plastic bushings, improving their performance, and prolonging their lifespan.
Are there video tutorials on the proper installation and maintenance of plastic bushings in various machinery?
Yes, there are video tutorials available that provide guidance on the proper installation and maintenance of plastic bushings in various machinery. These video tutorials can be valuable resources for understanding the correct procedures and best practices to ensure optimal performance and longevity of the bushings. Here are some ways to access video tutorials on the installation and maintenance of plastic bushings:
- Manufacturer Websites: Many manufacturers of plastic bushings provide video tutorials on their official websites. These videos are often created by the manufacturers themselves and offer detailed instructions specific to their products. Visit the websites of reputable plastic bushing manufacturers and look for their resources section or video library to find relevant installation and maintenance tutorials.
- Online Video Platforms: Video-sharing platforms such as YouTube, Vimeo, and Dailymotion host a vast amount of instructional content, including tutorials on the installation and maintenance of various components, including plastic bushings. You can use the search function on these platforms and enter relevant keywords such as “plastic bushing installation” or “plastic bushing maintenance” to find videos created by experts or enthusiasts in the field.
- Industrial Associations and Organizations: Industry-specific associations and organizations often provide educational resources for professionals in the field. Visit the websites of these associations or organizations related to the machinery or industrial sector you are interested in and look for any available video tutorials or instructional materials on plastic bushing installation and maintenance.
- Online Forums and Communities: Participating in online forums and communities dedicated to machinery, engineering, or related topics can be a valuable source of information. Members of these communities often share their experiences, tips, and video tutorials on various aspects of machinery maintenance, including the installation and maintenance of plastic bushings. Engage in discussions, ask questions, and seek recommendations for video tutorials from experienced members.
- Training Courses and Webinars: Some organizations offer online training courses or webinars on machinery maintenance and component installation, which may include specific modules on plastic bushings. These courses often provide comprehensive guidance and may include video demonstrations or tutorials as part of the learning materials. Look for training providers or educational platforms that offer courses related to machinery maintenance and inquire if they cover topics related to plastic bushing installation and maintenance.
When accessing video tutorials on the installation and maintenance of plastic bushings, it’s essential to prioritize reliable and reputable sources. Check the credentials of the video creators, read user reviews or comments, and ensure that the information provided aligns with industry best practices. Additionally, always refer to the manufacturer’s guidelines and recommendations specific to the plastic bushings you are working with, as different products may have unique installation and maintenance requirements.
By utilizing video tutorials and instructional materials, you can gain valuable insights into the proper installation and maintenance procedures for plastic bushings in various machinery, helping you ensure the correct handling and care of these components.
editor by CX 2024-04-11
China Custom OEM Metric Sleeve Reducer Drill Flange Aluminum Bushing 40mm Metal Iron Plastic Copper Bronze Brass Bushings bushing arm
Product Description
Product Description
Copper and Copper Alloy Casting Methods
Many existing methods of producing copper base alloy castings may be broadly subdivided into 6 separate headings as follows:
1. Sand casting and CO2 process
2. Shell molded casting
3. Die-casting
4. Chill casting
5. Centrifugal casting
6. Continuous casting
Other processes include precision investment casting and plaster mould casting.
Product Parameters
| Material grade (GB) |
Main features | Applications |
| ZCuPb10Sn10 | Lubrication performance, wear resistance and corrosion resistant performance is good, suitable for bimetal casting materials | Surface pressure is high, and there is the lateral pressure of the sliding bearing, such as rolling rolling, vehicle use bearing, load peaks 60 mpa hit parts, as well as the highest CHINAMFG of 100 mpa bimetallic bearing bush of the internal combustion engine, and the piston pin sets, lining, etc. |
| ZCuPb15Sn8 | Under the condition of lack of lubricant and use water quality lubricants, sliding and lubricating, free cutting, casting performance is poor, for dilute sulfuric acid corrosion resistant performance is good | Surface pressure is high, and the lateral pressure of bearing, copper cooling pipe can be made from cold rolling mill, impact resistance load of up to 50 mpa parts, internal combustion engines of bimetallic bearing, mainly used for the biggest load of 70 mpa of piston pin set, acid-proof accessories |
| ZCuPb20Sn5 | At higher sliding performance, in the absence of a lubricating medium and water as medium are particularly good self-lubricating performance suitable for bimetal casting material, sulfuric acid corrosion resistance, easy cutting, casting performance is poor | High sliding speed of the bearing, and crusher, water pump, cold rolling mill bearings, piston pin load of 70 mpa |
| ZCuPb30 | Have good self-lubrication, free cutting, casting performance is poor, easy to produce the gravity segregation | High sliding velocity of bimetallic bearing shell, wearing parts, etc. |
| ZCuZn25Al6Fe3Mn3 | With high mechanical properties, the casting performance is good, good corrosion resistance, has a tendency to stress corrosion | Suitable for high strength, wear parts, such as bridge plate, nut, screw, wear-resistant plate, the slider, and worm gear, etc |
| ZCuZn26Al4Fe3Mn3 | With high mechanical properties, the casting performance is good, in the air, water, and seawater corrosion resistance is good, can be welded | Require high strength, corrosion resistant parts |
| ZCuZn38Mn2Pb2 | Have higher mechanical properties and good corrosion resistance, abrasion resistance, good cutting performance | General purpose structure, ship, instrument appearance, simple casting using such as sleeve, sleeve, bearings, slider, etc |
| ZCuZn40Mn3Fe1 | With high mechanical properties, good casting properties and machinability, and in the air, water, and water has good corrosion resistance, has a tendency to stress corrosion cracking | Seawater corrosion parts, pipe fittings and under 300 °C, manufacturing and other large Marine propeller castings |
| ZCuZn33Pb2 | Structural material, feed temperature is 90 °C when good oxidation resistance, electrical conductivity of about 10 ~ 14 ms/m | The shell of gas and water supply equipment, machinery manufacturing, electronics, precision instruments and optical instruments of component parts |
| Other standard and material | ASTM, JIS, AISI, EN, BS; Manganese brass: C86300 and etc.; Tin bronze: C83600, C93200, CuSn12, CuSn7Zn4Pb7 and etc.; Aluminum Bronze: C62900, C95400, C95500, CuAl10Fe5Ni5 and etc.. |
|
| Specification | Customized Bronze/Brass/Copper Alloy Centrifugal Casting Bushing with oil groove in China |
| Material | Stainless steel, Alloy Steel, Brass, Copper, Aluminum, Aluminum alloy, Iron |
| Machining | CNC machining center, CNC lathe |
| Casting tolerance | IT5 – IT7,CT5-7 |
| Machining tolerance | +/- 0.005mm,ISO2768-f,ISO-mk |
| Heat treatment | Solid solution annealed, quench and tempering |
| Weight range | 0.1Kg-120Kg |
| Dimensions | ≤1200mm×800mm×400mm |
| Surface finish | Ra 1.6-Ra 3.2 |
| Finish | Polishing ,Shoot blasting ,Glass bead sand blasting ,etc. |
|
item |
Customized copper casting |
|
Place of CHINAMFG |
China |
|
|
ZheJiang |
|
Brand Name |
CXYS |
|
Model Number |
CXYS-ZT001 |
|
Application |
Shaft, gear,bearing |
|
Weight |
Depends on customers’ technical drawing |
|
Dimensions |
Customized |
|
Grade |
Tin bronze, lead bronze, aluminum bronze, aluminum brass, manganese brass, lead brass, silicon brass |
|
Alloy Or Not |
Non-Alloy |
|
Powder Or Not |
Not Powder |
|
Cu Content (%) |
56%-89% |
|
Processing Service |
Casting |
|
Color |
Yellow |
|
Shape |
Customer’s Demand |
|
Material |
copper and brass |
|
MOQ |
1 PC |
Our Advantages
9 THINGS TO KNOW ABOUT CASTING COPPER ALLOYS
Cast copper is a versatile material with a variety of alloys. The metal is used in plumbing fixtures, ship propellers, power plant water impellers and bushing and bearing sleeves because it is easy to cast, has a long history of successful use, is readily available from a multitude of sources, can achieve a range of physical and mechanical properties and is easily machined, brazed, soldered, polished or plated. In the U.S., copper accounts for approximately 2.8% of total casting production, according to the 2018 World Census of Casting Production reported by Modern Casting magazine. Following are 10 qualities of cast copper alloys design engineers should know.
1. Almost all copper alloys retain their mechanical properties at low temperatures.
Typical mechanical properties of copper include good corrosion resistance, impact toughness, superior thermal and electrical conductivity, and the ability to inhibit marine organism growth.
2. All copper alloys can be produced via sand casting.
Other casting methods conducive to copper alloys include centrifugal, continuous, permanent mold, investment and diecasting. The choice of alloy and casting method determines the mechanical and physical properties, section size, wall thickness and surface finish that can be achieved.
3. Leaded copper alloys still have several industrial applications.
While leaded alloys are no longer used in potable water applications, they are still useful for other instances where low friction and wear rates are desired. For instance, high-leaded tin bronzes are cast into sleeve bearings and exhibit lower wear rates than steel.
4. As a class, cast copper-based alloys are easy to machine (especially when compared to stainless steels and titanium, their main competitors for corrosion resistance).
Leaded copper-base alloys are the easiest to machine. These alloys are free-cutting and form small, fragmented chips while generating little heat. Next in order of machinability are moderate to high-strength alloys with second phases in their microstructures, such as unleaded yellow brasses, manganese bronzes and silicon brasses and bronzes. These alloys form short, brittle, tightly curled chips that tend to break into manageable segments. While the surface finish on these alloys will be good, the cutting speed will be lower and tool wear will increase.
The most difficult copper-base alloys for machining are the single-phase alloys such as high conductivity copper, chromium copper, beryllium copper, aluminum bronze and copper-nickel. Their general tendency during machining is to form long, stringy chips that interfere during high-speed machining operations. In addition, pure copper and high-nickel alloys tend to weld to the tool face, impairing surface finish.
5. Post-casting processing can further enhance cast copper parts’ appeal.
Secondary steps such as polishing, plating, soldering, brazing and welding can be performed on cast copper alloys for improved surface finish and high tolerance control.
Both gas-tungsten-arc and gas-metal-arc can produce X-ray quality welds when repairing minor defects in copper castings. Shielded-metal-arc welding also can be used, but the method is more difficult to control. Oxyacetylene welding mainly is used to join thin sections. Electron beam welding produces precise welds of high quality in both oxygen-free and deoxidized copper.
In general, alloys containing appreciable amounts of lead cannot be welded, as the lead remains liquid after the weld solidifies, forming cracks in high stress fields. All cast copper alloys can be brazed and soldered to themselves and to steel, stainless steel and nickel-base alloys. Even leaded copper alloys can be brazed, but the conditions must be controlled.
Copper phosphorous alloys, silver-based brazing alloys and copper-zinc alloys are most often used as filler metals. Gold-based alloys are used for electrical applications, and tin-based solders are used for household plumbing.
The heat of brazing may cause some loss of strength in heat-treated copper alloys, but special techniques have been developed to remedy the problem. When necessary, the entire brazed casting can be heat treated to produce a uniform structure. The corrosion resistance of copper-base alloys is not affected by brazing, except in special situations.
6. Cast copper comes in a wide range of alloy choices, making it a suitable candidate for many applications, depending on design loads and environment corrosivity.
7. Designing for cast copper alloys requires careful plHangZhou for thick and thin sections.
Using both should be avoided, but when both are necessary, the thicker section should always be blended or tapered gradually into the thinner one. Thick-to-thin section design becomes an even larger problem for copper-base alloys with wide freezing ranges such as red brasses, tin bronzes and, to some extent, the medium freezing range alloys such as the yellow brasses. These alloys, which account for the highest level of casting production, do not solidify directionally. While proper risering helps combat this, it doesn’t have the same effect as directional solidification.
To counteract the solidification issues with wide-freezing range copper alloys, metalcasters use chills and chromite and zircon sand cores to promote the proper solidification. Chilling these sections can be more effective than using a riser, though each of these tools increases the cost of a finished casting.
8. Whenever possible, L, T and X intersections should be avoided.
When T sections cannot be avoided, adverse effects can be minimized by providing generous radii at corners and making the arms unequal in thickness. Additionally, “dimpling” (a small indent at the top of the T’s intersection) can help reduce the severity of hot spots. X intersections have particularly adverse effects in copper castings. They are almost always avoidable, though, by converting an X intersection into 2 offset T sections, for example.
9. Costs are comparable to other metals due to high yield, low machining costs and little requirement for surface coatings, such as paint.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Clay Dry Sand |
|---|---|
| Casting Method: | Directional Crystallization |
| Sand Core Type: | Resin Sand Core |
| Application: | Machinery Parts |
| Machining: | CNC Machining |
| Material: | Copper and Copper Alloy |
| Samples: |
US$ 5000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the environmental benefits of using plastic bushings, and how do they contribute to sustainability?
Plastic bushings offer several environmental benefits and contribute to sustainability in various ways. Here are some of the key advantages:
- Reduced Energy Consumption: Plastic bushings generally have lower friction coefficients compared to metal bushings, which results in reduced energy consumption. The lower friction allows for smoother operation and requires less power to overcome resistance, leading to energy savings. This can be particularly significant in applications with high-speed or continuous motion, where energy efficiency is crucial.
- Elimination of Lubrication: Many plastic bushings are self-lubricating or require minimal lubrication. Unlike metal bushings, which often require regular lubrication to maintain optimal performance, plastic bushings can operate effectively without the need for lubricants. This eliminates the need for oil or grease, reducing the consumption of lubrication products and minimizing the associated environmental impacts, such as oil spills or the disposal of used lubricants.
- Corrosion Resistance: Plastic bushings are generally resistant to corrosion, which can be a significant advantage in various environments. Unlike metal bushings, which may corrode and require frequent replacement, plastic bushings can withstand exposure to moisture, chemicals, and other corrosive substances. This extended service life reduces the frequency of bushing replacements, leading to less material waste and lower environmental impact.
- Weight Reduction: Plastic bushings are typically lighter than their metal counterparts, contributing to weight reduction in machinery and equipment. The use of lighter components can result in lower energy consumption during operation, especially in applications that involve frequent acceleration or deceleration. Additionally, reduced weight can lead to more efficient transportation and decreased fuel consumption during shipping.
- Recyclability: Many plastic bushing materials are recyclable, allowing for the recovery and reuse of the materials at the end of their service life. Plastic bushings made from recyclable materials can be collected, processed, and transformed into new products, reducing the demand for virgin materials and minimizing waste generation. Proper disposal and recycling practices contribute to a circular economy and the conservation of natural resources.
- Noise Reduction: Plastic bushings often exhibit superior damping properties compared to metal bushings, resulting in reduced noise and vibration levels. This can be advantageous in applications where noise reduction is important, such as in residential or office environments. By minimizing noise pollution, plastic bushings contribute to improved working conditions, increased comfort, and enhanced overall environmental quality.
By utilizing plastic bushings and benefiting from their environmental advantages, industries can contribute to sustainability efforts by reducing energy consumption, minimizing lubrication requirements, extending equipment lifespan, promoting recyclability, and improving overall operational efficiency. However, it is important to note that the sustainability of plastic bushings also depends on responsible manufacturing practices, proper disposal or recycling methods, and the selection of eco-friendly materials.
Can I get guidance on selecting plastic bushings based on factors like load capacity, speed, and temperature?
Yes, you can obtain guidance on selecting plastic bushings based on factors such as load capacity, speed, and temperature. Considering these factors is crucial for choosing the appropriate plastic bushings that can withstand the specific operating conditions of your application. Here are some sources that can provide guidance on selecting plastic bushings:
- Manufacturer Documentation: Manufacturers of plastic bushings often provide technical documentation, catalogs, or product datasheets that include information on load capacity, speed limits, and temperature ratings. These resources typically outline the performance characteristics and specifications of different bushing materials and can guide you in selecting the most suitable bushings for your application. Visit the websites of reputable manufacturers or contact their customer support for access to these resources.
- Engineering Handbooks and Reference Guides: Engineering handbooks and reference guides related to mechanical design, tribology, or materials science can offer valuable guidance on selecting plastic bushings. These resources often provide formulas, charts, and guidelines for calculating load capacity, considering speed limitations, and understanding temperature effects on various materials. Look for industry-standard handbooks or reference guides that cover topics relevant to your application and consult the sections on bushing selection.
- Industry Associations and Standards Organizations: Industry associations and standards organizations in the machinery, automotive, or related sectors may have published guidelines or standards for selecting plastic bushings based on load capacity, speed, and temperature considerations. Visit their websites or contact them directly to inquire about any available resources or recommendations. These organizations often have technical committees and experts who can provide valuable guidance based on industry best practices.
- Consulting with Application Engineers: If you require more personalized guidance, consider consulting with application engineers or technical experts who have expertise in the field of bushing selection. Application engineers can assess your specific application requirements, including load capacity, speed, and temperature, and make recommendations based on their experience and knowledge. Reach out to plastic bushing manufacturers, suppliers, or engineering consulting firms to inquire about their consulting services.
- Online Forums and Communities: Participating in online forums and communities focused on machinery, engineering, or tribology can provide access to collective knowledge and experiences of professionals in the field. Engage in discussions, ask questions, and seek guidance on selecting plastic bushings based on load capacity, speed, and temperature requirements. Experienced members of these communities can often provide practical insights and recommendations.
When selecting plastic bushings, it’s important to consider not only the load capacity, speed, and temperature requirements but also factors such as the specific application environment, chemical compatibility, and maintenance considerations. It’s recommended to gather information from multiple sources and consult with experts to ensure the most suitable selection for your application.
By utilizing the available guidance and expertise, you can make informed decisions when selecting plastic bushings, considering factors such as load capacity, speed limits, and temperature requirements, thereby optimizing the performance and reliability of your machinery or equipment.
What are the advantages of using plastic bushings over traditional metal bushings in machinery?
Using plastic bushings in machinery offers several advantages compared to traditional metal bushings. Plastic bushings, also known as polymer bushings or plain bearings, are made from various synthetic materials such as nylon, PTFE (polytetrafluoroethylene), UHMW (ultra-high-molecular-weight polyethylene), or composite polymers. Here are some advantages of using plastic bushings:
- <strong(Self-Lubrication): Plastic bushings often have inherent self-lubricating properties. They contain solid lubricants or have low-friction surfaces, reducing the need for additional lubrication. This feature reduces maintenance requirements, eliminates the risk of oil or grease contamination, and improves the overall reliability and cleanliness of the machinery.
- Low Friction and Reduced Wear: Plastic bushings typically exhibit low coefficients of friction, resulting in smoother operation and reduced wear on mating surfaces. The lower friction reduces energy consumption and heat generation, contributing to improved efficiency and extended equipment lifespan.
- Noise Reduction: Plastic bushings often dampen vibration and noise, resulting in quieter machinery operation. This is particularly beneficial in applications where noise reduction is essential, such as in consumer appliances or precision equipment.
- Corrosion Resistance: Unlike metal bushings, plastic bushings are generally resistant to corrosion and chemicals. They can withstand exposure to harsh environments, including moisture, chemicals, and certain acids or alkalis, without deteriorating. This corrosion resistance contributes to longer service life and reduced maintenance requirements.
- Lightweight: Plastic bushings are typically lighter than their metal counterparts. This can be advantageous in applications where weight reduction is important, such as in automotive or aerospace industries, as it can contribute to improved fuel efficiency and overall performance.
- Cost-Effectiveness: Plastic bushings are often more cost-effective compared to metal bushings. They can be produced at a lower cost, and their self-lubricating properties eliminate the need for additional lubricants and associated maintenance costs. Additionally, plastic bushings can reduce the wear on mating parts, extending the lifespan of the overall system and reducing replacement costs.
- Design Flexibility: Plastic bushings offer design flexibility due to their ability to be molded into complex shapes. This allows engineers to design customized bushings to fit specific applications, optimizing performance and reducing the need for additional components or modifications.
It’s important to note that the advantages of plastic bushings may vary depending on the specific application and operating conditions. In certain high-load or high-temperature scenarios, metal bushings may still be preferred. Therefore, it’s crucial to consider factors such as load capacity, temperature range, speed, and environmental conditions when selecting the appropriate bushing material for a given machinery application.
By leveraging the advantages of plastic bushings, machinery can benefit from improved performance, reduced maintenance, extended lifespan, and enhanced overall efficiency.
editor by CX 2024-04-10
China Hot selling Customized Metric Sleeve Reducer Drill Flange Bush Aluminum Bushing Stainless Steel Iron Plastic Copper Bronze Brass Bushings supplier
Product Description
Customized metric sleeve reducer drill flange bush aluminum bushing stainless steel iron plastic copper bronze brass bushings
Basic Information :
| Tolerance | 0.02~0.1mm. |
| Materials | Low, middle,high carbon steel / spring steel / Stainless steel 201, 301, 304, 316 / Aluminum / Brass / Bronze / Copper / Titanium / Plastic (PP, Nylon, PVC, APET) Brass or ABS,POM Ect And Customized raw material. |
| Surface Finish | Heat treatment / Polishing,Electronic Polishing / (Zinc, nickel, chrome, tin, brass, glod, silver, titanium) Plating / Electrophoresis / Black Oxide / Hot-dip galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser etching / Dacromet Coating / Enamel. |
| Payment terms | Trade Assurance TT,paypal,Western Union,alipay,L/C. |
| Packing Detail |
Inner Packing: PE bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. Outter Packing: Stretch Film Packing / Carton / Pallet / Wood Case. |
Our Advantage
-
Provide OEM/ODM service and assembling service, since 2000.
- One-stop purchasing service :Stamping part, CNC lathe part, CNC milling part, Springs, Shafts, fastener etc.
- The 2ndtier supplier of , factory audits passed.
- Product certification: RoHS, HE, vailable.
- Management certification: ISO/9001: 2015 and IATF16949 Passed.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Customized: | Customized |
|---|---|
| Certification: | ISO |
| Standard Parts: | No |
| Universal: | Custom Service |
| Type: | Bushing |
| Material: | Brass |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I get advice on choosing plastic bushings for noise reduction in machinery or equipment?
If you are seeking advice on choosing plastic bushings for noise reduction in machinery or equipment, consider the following factors:
1. Material Selection:
– Look for plastic bushings made from materials specifically designed for noise reduction, such as acetal (POM), nylon, or polyurethane. These materials have inherent damping properties that can help reduce vibrations and noise.
– Consider the operating conditions of your machinery or equipment. Ensure that the chosen plastic bushings can withstand the temperature, humidity, and chemical exposure of the application environment.
2. Design and Fit:
– Choose bushings with a design that matches the specific requirements of your machinery or equipment. Consider factors such as the load-bearing capacity, clearance, and fit tolerance.
– Opt for bushings with a tight fit to minimize movement and vibration, which can contribute to noise generation. A snug fit can help dampen vibrations and reduce noise effectively.
3. Lubrication and Maintenance:
– Plastic bushings often require lubrication to minimize friction and noise. Consider whether the chosen bushings need periodic lubrication or if they are self-lubricating.
– Evaluate the maintenance requirements of the bushings. Some plastic bushings may require regular inspection and replacement if they wear out quickly, while others have a longer lifespan.
4. Compatibility and Performance:
– Ensure that the chosen plastic bushings are compatible with the machinery or equipment they will be used in. Consider factors such as shaft material, surface finish, and operating speed to ensure optimal performance.
– Look for bushings that have been specifically tested or certified for noise reduction applications. Manufacturers may provide information on noise reduction capabilities, such as decibel reduction or noise attenuation levels.
5. Expert Advice and Supplier Support:
– Consult with experts or suppliers specializing in plastic bushings for noise reduction applications. They can provide valuable guidance based on their knowledge and experience.
– Explain your specific requirements and provide details about the machinery or equipment to receive tailored recommendations and ensure the best possible noise reduction solution.
By considering material selection, design and fit, lubrication and maintenance, compatibility and performance, and seeking expert advice and supplier support, you can make an informed decision when choosing plastic bushings for noise reduction in machinery or equipment. Prioritize noise reduction properties while ensuring compatibility with the application and considering long-term performance and maintenance needs.
What are the common sizes and dimensions of plastic bushings, and how do I choose the right one for my application?
When selecting plastic bushings, it’s important to consider the appropriate sizes and dimensions to ensure compatibility with your application. Common sizes and dimensions of plastic bushings can vary depending on the specific industry and application requirements. Here’s some information to help you understand the common sizing aspects and guide you in choosing the right plastic bushing for your application:
- Inner Diameter (ID): The inner diameter refers to the measurement of the opening of the bushing, which corresponds to the shaft or pin it will be mounted on. It is crucial to select a plastic bushing with an inner diameter that matches the diameter of the shaft or pin in your application. Measuring the shaft or pin accurately will help you determine the appropriate inner diameter of the bushing.
- Outer Diameter (OD): The outer diameter refers to the measurement of the outside surface of the bushing. It corresponds to the bore or housing in which the bushing will be inserted. Ensure that the outer diameter of the plastic bushing matches the dimensions of the bore or housing to achieve a proper fit and alignment.
- Length: The length of the plastic bushing is the distance between the two ends of the bushing. It determines the amount of space occupied by the bushing within the application. Consider the available space and clearance in your application to select a plastic bushing with an appropriate length that fits without interference.
- Flange or Collar: Some plastic bushings may have a flange or collar at one end, which provides additional support or acts as a stopper. The presence of a flange or collar can affect the overall dimensions and installation requirements of the bushing. Determine if your application requires a bushing with a flange or collar, and consider the additional dimensions it adds to the overall size.
- Wall Thickness: The wall thickness of the plastic bushing refers to the thickness of the material between the inner and outer surfaces of the bushing. It plays a role in determining the strength and load-bearing capacity of the bushing. Consider the expected loads and forces in your application to select a bushing with an adequate wall thickness to handle the required load requirements.
In order to choose the right plastic bushing for your application, it is recommended to follow these steps:
- Identify the specific dimensions and requirements of your application, such as the required inner diameter, outer diameter, length, and any additional considerations like flanges or collars.
- Refer to the manufacturer’s documentation, catalogs, or product datasheets to identify plastic bushings that match your required dimensions and meet the performance criteria for your application.
- Consider the load capacity, speed limitations, temperature range, and other relevant factors specified by the manufacturer to ensure the selected bushing meets the performance requirements of your application.
- If necessary, consult with application engineers or technical experts who can provide guidance based on their experience and knowledge of plastic bushings.
- Procure a sample or a small quantity of the selected plastic bushing to test its fit, function, and performance in your specific application before proceeding with larger-scale implementation.
By considering the common sizes and dimensions of plastic bushings and following the selection process outlined above, you can choose the right plastic bushing that fits your application’s requirements, ensuring proper functionality and performance.
What are the advantages of using plastic bushings over traditional metal bushings in machinery?
Using plastic bushings in machinery offers several advantages compared to traditional metal bushings. Plastic bushings, also known as polymer bushings or plain bearings, are made from various synthetic materials such as nylon, PTFE (polytetrafluoroethylene), UHMW (ultra-high-molecular-weight polyethylene), or composite polymers. Here are some advantages of using plastic bushings:
- <strong(Self-Lubrication): Plastic bushings often have inherent self-lubricating properties. They contain solid lubricants or have low-friction surfaces, reducing the need for additional lubrication. This feature reduces maintenance requirements, eliminates the risk of oil or grease contamination, and improves the overall reliability and cleanliness of the machinery.
- Low Friction and Reduced Wear: Plastic bushings typically exhibit low coefficients of friction, resulting in smoother operation and reduced wear on mating surfaces. The lower friction reduces energy consumption and heat generation, contributing to improved efficiency and extended equipment lifespan.
- Noise Reduction: Plastic bushings often dampen vibration and noise, resulting in quieter machinery operation. This is particularly beneficial in applications where noise reduction is essential, such as in consumer appliances or precision equipment.
- Corrosion Resistance: Unlike metal bushings, plastic bushings are generally resistant to corrosion and chemicals. They can withstand exposure to harsh environments, including moisture, chemicals, and certain acids or alkalis, without deteriorating. This corrosion resistance contributes to longer service life and reduced maintenance requirements.
- Lightweight: Plastic bushings are typically lighter than their metal counterparts. This can be advantageous in applications where weight reduction is important, such as in automotive or aerospace industries, as it can contribute to improved fuel efficiency and overall performance.
- Cost-Effectiveness: Plastic bushings are often more cost-effective compared to metal bushings. They can be produced at a lower cost, and their self-lubricating properties eliminate the need for additional lubricants and associated maintenance costs. Additionally, plastic bushings can reduce the wear on mating parts, extending the lifespan of the overall system and reducing replacement costs.
- Design Flexibility: Plastic bushings offer design flexibility due to their ability to be molded into complex shapes. This allows engineers to design customized bushings to fit specific applications, optimizing performance and reducing the need for additional components or modifications.
It’s important to note that the advantages of plastic bushings may vary depending on the specific application and operating conditions. In certain high-load or high-temperature scenarios, metal bushings may still be preferred. Therefore, it’s crucial to consider factors such as load capacity, temperature range, speed, and environmental conditions when selecting the appropriate bushing material for a given machinery application.
By leveraging the advantages of plastic bushings, machinery can benefit from improved performance, reduced maintenance, extended lifespan, and enhanced overall efficiency.
editor by CX 2024-03-30